Factory Roofing Refurbishment Installation (1)

Factory Roofing Refurbishment Installation Example: Extract Coffee Project

At Bai Roofing, we take immense pride in delivering exceptional industrial roofing refurbishment projects. One recent example is our work on the Extract Coffee Factory. This installation demonstrated our commitment to safety, precision, and business continuity, all while tackling the challenges of an asbestos-containing roof. Based in Worcester, Bai Roofing provided a seamless roofing solution without interrupting the day-to-day operations of the business. Here’s how we accomplished it.

Project Overview

The Extract Coffee Factory project was unique, as it involved a complex roof refurbishment on an end-of-terrace industrial building. The existing roof contained asbestos, which required careful handling and specialised solutions to ensure the safety of everyone involved. The business also needed to remain operational during the entire project, so there was no room for errors or downtime.

To meet these requirements, Bai Roofing executed the following:

  • Safe installation of a new roof over the existing asbestos-contained structure
  • Installation of partitions and gutter lining using Triflex, a high-performance waterproofing solution
  • Full project delivery without any business interruption

Let’s delve into each aspect of this project and how we ensured its success.

Asbestos Overroofing: Safety and Precision

One of the key challenges of this project was the asbestos present in the existing roof. Asbestos is a hazardous material and must be managed with extreme caution. At Bai Roofing, we specialise in asbestos overroofing, which means we don’t need to remove the asbestos material. Instead, we encapsulate it safely by installing a new roof over the top, preventing any disturbance to the existing asbestos and eliminating any risk of exposure.

This method offers several advantages:

  • Safety: The asbestos remains contained and undisturbed, protecting the workforce and the surrounding environment.
  • Efficiency: By installing a new roof over the old one, we avoid lengthy asbestos removal processes, speeding up the refurbishment.
  • Cost-effective: Asbestos overroofing can be a more affordable option compared to full asbestos removal and disposal.

For the Extract Coffee Factory, our experienced team meticulously planned the overroofing installation, ensuring every detail was addressed. The new roof was installed with precision, adhering to all health and safety standards.

Business Continuity: Minimal Disruption, Maximum Efficiency

Maintaining business continuity was a top priority for the Extract Coffee Factory. As they needed to remain fully operational during the refurbishment, we organised the project around their schedule to avoid any disruptions. Our team worked in phases, ensuring that no area of the roof was left exposed at any time.

Through our careful planning and project management, Bai Roofing completed the entire installation without causing any delays or interruptions to the factory’s operations. This approach not only helped maintain their production output but also reinforced our commitment to client satisfaction.

Triflex Gutter Lining and Partitions: High-Performance Waterproofing

As part of the refurbishment, Bai Roofing installed Triflex gutter lining and partition systems to enhance the overall performance of the roof. Triflex is a premium waterproofing solution known for its durability, flexibility, and long-lasting protection.

The benefits of Triflex gutter lining include:

  • Waterproofing: Triflex provides a fully bonded, seamless membrane that prevents water ingress, ensuring the roof remains watertight even in harsh conditions.
  • Durability: This system is resistant to UV rays, weathering, and mechanical damage, offering long-term protection for the roof and gutters.
  • Flexibility: Triflex can be applied to various substrates, making it an ideal choice for industrial roofing projects.

Bai Roofing is an approved installer of Triflex, which means we have undergone comprehensive training and certification to deliver this high-quality solution. For the Extract Coffee Factory, we applied the Triflex system to line the gutters, ensuring efficient water drainage and preventing leaks.

Additionally, we installed partitions within the factory to enhance the internal layout. These partitions were carefully designed to complement the new roofing system, offering both aesthetic and functional benefits to the client.

Why Choose Bai Roofing for Your Roofing Refurbishment?

At Bai Roofing, we understand the complexities of industrial roofing refurbishment projects. Whether you are dealing with asbestos, need to maintain business continuity, or require a specialised waterproofing solution like Triflex, we have the expertise to handle it all.

Here’s why clients trust us with their roofing needs:

  • Experience: With years of experience in industrial and agricultural roofing, we’ve completed projects across the UK with outstanding results.
  • Safety First: We are fully trained in asbestos handling and safety protocols, ensuring that every project is carried out to the highest standards.
  • Minimal Disruption: We work around your business operations, ensuring that your company remains fully functional during the roofing installation.
  • Certified Installers: As approved installers of Triflex, we deliver top-tier waterproofing solutions that enhance the longevity of your roof.

Conclusion

The Extract Coffee Factory project is a shining example of Bai Roofing’s ability to deliver safe, efficient, and high-quality roofing refurbishment solutions. From asbestos overroofing to Triflex gutter lining, we managed the entire process with precision, all while keeping the business operational.

If you are looking for a roofing contractor that prioritises safety, efficiency, and expertise, look no further than Bai Roofing. Based in Worcester and serving clients nationwide, we’re ready to take on your next roofing refurbishment project.

Contact us today for a consultation and see how Bai Roofing can help you with your industrial or agricultural roofing needs.